Cello Wrapping

The process of wrapping a product in a clear or printed cellophane film is referred to as cello wrapping, or “overwrapping”. This is a high-speed operation primarily done on a high-speed horizontal form, fill, and seal machine called a Dough-Boy.

Fin-Seal overwrapping, as this packaging type is often called, is popular for sampling programs where a sample product and a coupon are overwrapped, then shipped thru a mass mailing program.

Other typical cello wrapping applications include pet treats, spice pouches, baseball cards, refills, gum, candy, treats, cosmetics and perfume, coupons, and many more. OPP film has an effective odor, moisture, and air barriers along with different thicknesses depending on the weight and type of product being packaged.

Assemblies Unlimited can source and procure clear or printed material for your contract packaging project in order to make sure the appropriate film is used for your specific project. Polypropylene film has a “crinkly” feel and a high gloss look especially when printed with bold colors.

All artwork is to be supplied by the customer in high-resolution Adobe Illustrator files. If you are considering this type of pouching for your product you should realize that it will require a fairly large minimum production run, usually around 100K units.

Information needed in order to quote a cello/overwrapping project:

  • Size of product being cello wrapped
  • Overall size of finished packaged
  • Is a hang hole required?
  • Do you prefer the end seals to be folded in the back of the pouch? (Tuck-it)
  • Are you looking for a “tuck wrap” or cigarette style cello wrapping? (Perfume/Cologne)
  • Are there any odors or shelf life considerations of your product?
  • Do you require lot or date codes?
  • How do you want the finished packaged to be packed-out? Bulk in a box?
  • Do you want the film clear or printed?
  • Do you have the artwork in high resolution and layered files that can be uploaded to our FTP site?

Request For Quote Reply Within 1 Hour

You can discuss plant location state requirements with your sales packaging specialist.
Our typical minimum quantity is 25,000 per SKU per run.

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An excellent guide through the process!

Assemblies Unltd. was, at first, a life saver. We had lost a vendor of long, long standing for packaging one of our products, and we wanted to update our packaging completely. Carton to pouch, update copy, soup to nuts. Jim DeKosta was an excellent guide through the process and the team assembled were amazing. Sometimes, especially when having to make changes unexpectedly, the new game plan can devolve into chaos. Not so with Assemblies. I would recommend this company for your packaging needs. All will be done in a professional, satisfying manner with an excellent finished product - and at the right price! Who could ask for anything more?

Susan Crouse
New Genesis / Monticello Drug LLC

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We've been working with AUI for quite sometime now and they are our go-to people for packaging supplies. They have fast response time and offer high quality products. Super friendly and very reliable!

Clea Murphy
Nutra Holdings