Cartoning

Assemblies Unlimited offers many cartoning services, including fully automatic volumetric filling of pasta, confection, powders, and more. We can design and support chipboard cartons that are sift-proof, have glue-ends, bag in box, gable-top, theatre style, and auto bottom.

Food Packaging Cartoning Toaster Pastries

Over the last 2-years, we have experienced a lot of success supporting Mac and Cheese production, which includes the blending and pouching of the cheese, filling it into a pouch via HFFS, automatically dropping the pasta along with the cheese packet, gluing both ends, date and lot code, pack out into master cartons, palletize and ship. We are doing millions of cartons of Mac and Cheese, so if you have a new brand you are trying to launch, contact Assemblies Unlimited.

We can provide a “labor only” solution or a full turnkey option where we could source and supply the packaging materials locally, including the printed cartons, the flexible film for the cheese packet, and the master cases for shipping. We prefer that our clients provide the raw ingredients.

In addition to labor, we can provide the following packaging materials for your next cartoning project:

Clear or printed flexible film
Printed folding cartons
Inner cartons (IFCs)
Master cartons (corrugated)
Counter displays
POP displays

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Highly recommend Assemblies for any packaging solution!

We have been working with Assemblies Unlimited for over 10 years now. Jim DeKosta always finds us the right solution and is a pleasure to work with. We are confident with Tony Petrunic as our project manager. He communicates with us throughout the job making sure every detail meets our expectations. I can't say enough about Jim and Tony and the Assemblies production team. I highly recommend Assemblies for any packaging solution.
Sharon St Ours
St. Ours & Company, LLC

Made the process for us, fast and efficient!

We’ve worked with Jim DeKosta for over a year now – since our product was just a concept. Since that time, we’ve gone through product development and production as well as packaging concept, development, testing and production. Jim has always made the process for us, fast and efficient. Our experience was further challenged by the supply chain disruptions driven by COVID. Jim once commented that in his role, packaging, they’re always the last mile in the supply chain. All the problems that cause delays upstream in the supply chain flow downstream so that when AUI receives the products for packaging – every delay short and long accumulates and the urgency to ‘pack and ship’ becomes even more urgent. All I can say – given these strange times and unpredictable supply chains, you can’t do better than having someone like Jim/AUI in your corner getting you to market.
Brian Baum
Cannovia